The Paper Machine No.1 of J. Vilaseca, dating back to the 1970s, was a major revolution for its time as it transitioned from a cylindrical former system to a flat table.
In recent years, its control and automation have been modernized while maintaining the original structure and design.
In 2021, the feeding tables were replaced with a new system without a manifold, non-atmospheric, and with a distributor pop. This remodeling marked a significant conceptual shift toward the machine’s potential to produce the requested paper types. In 2023, the entire head of the machine, along with the purification circuits, including cyclone stages, were replaced. This allowed us to achieve higher quality standards and meet the demands of the current market.
This year, two very important improvements are underway: the unification of the webbing system for multiple AC motors, which will enable better tension control for each part of the machine, improving electrical consumption, and the replacement of the vacuum circuit, with new components to better utilize the water in these stages and reduce the machine’s water consumption.
The next step will be in 2026, with the replacement of the liquid-ring pump vacuum system by a single turbo-blower, which is expected to reduce electrical consumption in the section by around 50%.
With all these actions, Vilaseca is investing in the modernization of its machinery to produce better quality products with a more sustainable process in terms of resources, both energy and water.
